A solid pallet racking system that meets your warehouse’s unique needs doesn’t just optimize operations but keeps the work environment a safer space for everyone. However, there are quite a few systems on the market, all with their own advantages and disadvantages. This guide will explore some of the different types of pallet racking systems to help you find the right storage solution for your warehouse.
Selective Pallet Racking
This system is ideal for a wide variety of inventory, particularly if your stock keeping units (SKUs) vary significantly. It operates on a first-in, first-out (FIFO) principle, making it a breeze to manage inventory with a set shelf life.
Additionally, installation and reconfiguration are fairly straightforward due to the racking system’s simplicity and the use of common components. When choosing the right pallet racking system, you have to consider future expansion—this model allows your storage to evolve as your business grows.
Drive-In and Drive-Through Racking
Drive-in racking operates on a last-in, first-out (LIFO) basis, which is perfect for goods with a longer shelf life that don’t need immediate dispatch. On the other hand, drive-through racking allows for a FIFO flow, making it ideal for perishable items that require quick turnover.
Both systems require careful loading and unloading, so your forklift operators must have proper training to handle these tasks precisely. Drive-in and drive-through systems’ high-density storage makes them a game-changer for businesses looking to ramp up capacity without expanding their footprint.
Push Back Racking
The push back racking system utilizes a series of nested carts that glide along inclined rails. Each new pallet loaded pushes the preceding one deeper into the lane, and as pallets are removed, the remaining ones gently roll forward to the aisle face.
This kind of racking is particularly advantageous for operations that house a high volume of SKUs working on a LIFO principle. By allowing deeper storage, this system drastically reduces aisle space requirements and minimizes the need for direct access to every pallet.
Pallet Flow Racking
Pallet flow racking invites the natural force of gravity to play a pivotal role in your warehouse storage strategy. This system brilliantly optimizes space and improves inventory turnover, making it a stellar choice for items that move quickly through your warehouse. Workers load pallets at the higher end, then the pallets glide safely down to the retrieval point, ensuring a constant, smooth flow of inventory.
It operates on a FIFO principle, which is perfect for swiftly moving perishable goods or items with expiration dates. The built-in braking systems prevent the pallets from zooming too fast down the lane, ensuring they reach the unloading area safely and undamaged. This system is ideal for businesses aiming to reduce their manual handling of goods and streamline the picking process.
In truth, there are many different types of pallet racking systems, although the options mentioned above are the most popular and versatile. Therefore, you may want to work with a specialist who can assess your specific needs and guide you in making an informed decision that will support your business’s growth.
